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VRVP2001 Remote Seal Differential Pressure Transmitter

VRVP2001  Remote Seal Differential     Pressure Transmitter

VRVP2001  Remote Seal Differential

   Pressure Transmitter

 

 

1  Application

The remote seal differential pressure transmitter VRVP2001is suitable to measure liquid, gas, or steam flow as well as liquid level,density and pressure. VRVP2001 outputs a 4 to 20 mA DC signal corresponding tothe measured differential pressure. Its highly accurate and stable sensor canalso measure the static pressure which can be shown on the integral indicatoror remotely monitored via  HARTcommunications. Other key features include quick response, remote set-up usingcommunications, self-diagnostics and optional status output for pressurehigh/low alarm. The range Limits is 0—1kPa~2MPa, Theflange’s working pressure are 1.6/4MPa,6.4MPa,10MPa,150psi,300psi or 600psi.

 

2Operation Theory and Structure

VRVP2001remote seal differential pressure transmitter is composed of VRVP2001 seriesdifferential pressure transmitter and the welding installation remote seal  flange. The operation theory is the same asVRVP2001 series differential pressure transmitter (see VRVP2001 seriesdifferential pressure transmitter general specifications), Only the pressuretransmission path is different. The pressure loaded in the high or low  side,pass from the isolation diaphragm and silicone oil in the flange to the sensor.

 

3 Input

Measured value: Differentialpressure, Level

Measuring range

Lower rangevalue: -100% to +100% of the URL(continuously adjustable)

Upper range value: Up to100% of the URL(continuously adjustable)

Spans

Table1: Span code, measuring range andSWP

Span code

Measuring range

SWP(Max)

Min

Max

B

1kPa

6kPa

The flange’s working pressure

C

4kPa

40kPa

D

25kPa

250kPa

E

200kPa

2MPa

Table 2: Flange and minimum measuringrange  

Flange

Nominal

diameter

The minimum measuring range

one flange

two flange

Flat sealing

DN 50/2”

10kPa

10kPa

DN 80/3”

6kPa

1kPa

DN 4”

6kPa

1kPa

Bulge sealing

DN 50/2”

16kPa

16kPa

DN 80/2”

6kPa

1kPa

DN 4”

6kPa

1kPa

The minimum measuring range of theremote seal differential pressure transmitter should be the larger value of theminimum range of table 1 and table 2.The adjusted span must not be lower thanthe minimum range.

 

4 Output

Output signal

Two wire 4 to 20 mA DC output with digital communications,linear or square root programmable.  HARTFSK protocol are superimposed on the 4 to 20 mA signal. Output range: 3.9 mA to20.5 mA.

 

Failure Alarm (the mode can be selected)

Low Mode (min): 3.7 mA, High Mode (max): 21 mA

No Mode (hold): Keep the effective value before thefault. Note: The standard setting of failure alarm is HighMode.

 

5Response Time

Theamplifier damping constant is 0.1 sec; The sensor and flange’s damping constantis 0.2~3 sec, it depends on the range and range compression ratio. Amplifierdamping time constant is adjustable from 0.1 to 60 sec by software and added toresponse time.

 

6 Generalconditions

6.1Installation conditions

The transmitter can be directly flanged in any position.Preferably in such a position that the process flange axes are vertical.Deviations from this can cause a shift in the zero, which can be corrected. Theelectronic housing can be rotated through 360 and can be fixed in any position.A stop prevents the housing being turned too far. The minimum bend radius ofthe capillary of 75mm, is strictly prohibited winding!

 

6.2Ambient conditions

Ambienttemperature

Min:depends on the fill fluid

Max:85℃

-20~65℃,with LCD-indicator

 

Storagetemperature/transport temperature

Min:depends on the fill fluid

Max:85℃

 

Humidity:0~100%

 

Shockresistant: Acceleration:50g,Duration:11ms

 

Vibrationresistance: 2g up to 500Hz

 

Electromagnetic Compatibility (EMC)

See the EMC Performance Table 4

 

6.3Process conditions

Temperaturelimits:-30~400℃

 

 

 

 

 

 

Table 3: Fillfluid, temperature limits and the working pressure range

Fill fluid

Silicone oil (S)

High temp.  silicone oil (H)

Super high temp.  silicone oil (U)

Vegetable oil (V)

Density 25℃

960

kg/m3

980

kg/m3

1020

kg/m3

937

kg/m3

Temp. limits

-30~

200℃

-10~

350℃

-10~

400℃

0~

250℃

 

Temp.

Working pressure range (kPa abs.)

20℃

>10

>10

>10

>25

100℃

>25

>25

>25

>50

150℃

>50

>50

>50

>75

200℃

>75

>75

>75

>100

250℃

 

>100

>100

>100

350℃

 

>100

>100

 

400℃

 

 

>100

 

Note:Beyond the above working temperature and workingpressure range should be pointed out, a specially designed can be met therequirements.

 

Pressurelimits: From 3.5kPa abs. to working pressure. Proofpressure up to 1.5-times the nominal pressure simultaneously on bothsides of the transmitter admissible.

 

Flangeworking pressure

ANSI:150psi~600psi

DIN:  PN 1.6MPa~PN 10MPa

 

One-sidedoverload: One-sided overload up to the rated pressure.Possibly occurring zero offsets can be corrected.

 

Weight

One flange remote seal:DN 50/2”about 7~10kg;DN80/3” about 8~11kg;DN4” about 9~12kg;

Two flange remote seal:DN 50/2”about 10~16.5kg;DN80/3” about 12~18kg;DN4” about 14~21kg.

 

6.4Supply & Load Requirements

24 V DC supply, R≤(Us-12V)/Imax kΩ,

Imax=23 mA.

Maximum voltage limited: 42VDC,

Minimum voltage limited: 12VDC,

15VDC(with LCD display)

230Ω to 600Ω for digital communication

 

Wetted Parts Materials

Flange:             316stainless steel

IsolatingDiaphragm:316Lstainless steel / Hastelloy C/EFP or PFA plated on 316L/Tantalum

Nuts and Bolts:     304 stainless steel

Process Connector: 316 stainless steel

Fill fluid:            Silicone oil/ Vegetable oil

ProcessConnector Gasket:Perbunan(NBR)/Viton(FKM)/Teflon(PTFE)

Amplifier Housing:  Aluminum with epoxy resin coat

Housing Gasket:  Perbunan(NBR)

Name plate and tag:304 stainless steel

Degrees of Protection: IP67

 

Electrical Connection

The electrical connection is made via cable entryM20x1.5.The screw terminals are suitable for wire cross-sections up to 2.5mm2.

 

Process Connection

Flange with fixing thread 7/16-20 UNF .The flange complywith the ANSI standard or DIN standards.

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Table 4 : EMC Performance Table

Items

Test items

 

Basic standards

Test conditions

Performance Level

1

Radiated interference (Housing)

 

GB/T 9254-2008

30MHz~1000MHz

OK

2

Conducted interference(DC power port)

 

GB/T 9254-2008

0.15MHz~30MHz

OK

3

Electrostatic Discharge (ESD) Immunity

 

GB/T 17626.2-2006

4kV(Line)

8kV(Air)

B

4

RF electromagnetic field immunity

 

GB/T 17626.3-2006

10V/m (80MHz~1GHz)

A

5

Frequency magnetic field immunity

 

GB/T 17626.8-2006

30A/m

A

6

Electrical Fast Transient Burst Immunity

 

GB/T 17626.4-2008

2kV(5/50ns,5kHz)

B

7

Surge Immunity

 

GB/T 17626.5-2008

1kV(line to line)

2kV(line to ground)(1.2us/50us)

B

8

Conducted interference immunity induced by RF field

 

GB/T 17626.6-2008

3V (150KHz~80MHz)

A

Note:(1)Performancelevel A description: The technical specifications within the limits of normalperformance.

      (2)Performancelevel B description: Temporary reduction or loss of functionality orperformance, it can restore itself. The actual operating conditions, storage,and data will not be changed.


7 DIMENSIONS                                                                 Unit: mm

Figure 1Two side flange remote seal device

Figure 2 One side flange remote seal device

Note:(1)The one side flange can beinstalled in the high or low pressure side of the transmitter ;

(2)The one or two side flangeremote seal transmitter’s installation is the same way as the VRVP2001 series

differential pressure transmitter

Table 5: Remote seal flange dimensions

Nominal diameter

Working pressure

ΦD

ΦK

Φd1

Φd2

Φd3

t

b

Bolt

Bulge seal

Flat seal

DN 50

PN1.6/4MPa

165

125

48.3

57

102

3+0.5

20

4

M16

(SealingDIN 2526E)

PN 6.4MPa

18

135

48.3

57

102

3+0.5

26

4

M20

(Flange DIN 2501)

PN 10MPa

195

145

48.3

57

102

3+0.5

28

4

M20

DN 80

PN1.6/4MPa

200

160

76

75

138

3+0.5

24

8

M16

(Sealing DIN 2526E)

PN 6.4MPa

215

170

76

75

138

3+0.5

28

8

M20

(Flange DIN 2501)

PN 10MPa

230

180

76

75

138

3+0.5

32

8

M24

DN 2"
(ANSI B 16.5 RF)

150psi

152.4

120.6

48.3

57

92.1

3+0.5

17.4

4

M18

300psi

165.1

127.0

48.3

57

92.1

3+0.5

20.6

8

M18

600psi

165.1

127.0

48.3

57

92.1

6.35

31.75

8

M18

DN 3"
(ANSI B 16.5 RF)

150psi

190.5

152.4

76

75

127

3+0.5

22.2

4

M16

300psi

209.5

168.3

76

75

127

3+0.5

27.0

8

M20

600psi

209.5

168.3

76

75

127

6.35

38.05

8

M20

DN 4“

150psi

229

191

89

89

157

3+0.5

30

8

M18

(ANSI B 16.5 RF)

300psi

255

200

89

89

157

3+0.5

32

8

M18

 

Figure3  Two side flange remote seal ofthreaded mount device

 

Figure4  One side flange remote seal ofthreaded mount device

Note:(1)The one side flange can beinstalled in the high or low pressure side of the transmitter ;

(2)The one or two side flangeremote seal transmitter’s installation is the same way as the VRVP2001 series

differential pressure transmitter.

8Terminal Configuration

Note:Quick interface functionally equivalentto the signal terminal

 

9 ProcessConnections Description of the no flange side

10 Modeland suffix codes[1]

1 Flange sealing device selection of the remote seal differential pressure transmitter VRVP2001

10

Flange sealing device

RH-

With capillary ⊕side

RL-

With capillary Θside

20

Process connection,  Flange and diaphragm material

A

DN50  DIN 2501         E  DN2526            316L stainless steel                                       

B

DN50  DIN 2501         E  DN2526            Hastelloy C                               

C

DN50  DIN 2501         E  DN2526            Tantalum

H

DN80  DIN 2501         E  DN2526            316L stainless steel           

I

DN80  DIN 2501         E  DN2526            Hastelloy C               

G

DN80  DIN 2501         E  DN2526            Tantalum                 

D

DN2″ANSI B 16.5       RF  ANSI B 16.5         316L stainless steel                                 

E

DN2″ANSI B 16.5       RF  ANSI B 16.5         Hastelloy C                               

F

DN2″ANSI B 16.5       RF  ANSI B 16.5         Tantalum                                      

K

DN3″ANSI B 16.5       RF  ANSI B 16.5         316L stainless steel                    

L

DN3″ANSI B 16.5       RF  ANSI B 16.5         Hastelloy C                   

M

DN3″ANSI B 16.5       RF  ANSI B 16.5         Tantalum                  

N

DN4″ANSI B 16.5       RF  ANSI B 16.5         316L stainless steel                     

O

DN4″ANSI B 16.5       RF  ANSI B 16.5         Hastelloy C                     

P

DN4″ANSI B 16.5       RF  ANSI B 16.5         Tantalum                         

30

Working pressure    

1

PN 1MPa/4MPa           DIN 2501

2

PN 6.4MPa               DIN 2501

3

PN 10MPa                DIN 2501

6

150psi                    ANSI B 16.5 

7

300psi                    ANSI B 16.5

8

600psi                    ANSI B 16.5(not including DN4″ANSI B 16.5) 

40

Process connections 

F

Flat sealing

 

 

 

 

 

H

Bulge sealing,316L stainless steel,extended diaphragm seal 50mm

I

Bulge sealing,316L stainless steel,extended diaphragm seal 100mm

G

Bulge sealing,316L stainless steel,extended diaphragm seal 150mm

L

Bulge sealing,Hastelloy C, extended diaphragm seal 50mm

M

Bulge sealing,Hastelloy C, extended diaphragm seal 100mm

N

Bulge sealing,Hastelloy C, extended diaphragm seal 150mm

50

Fill fluid 

S

Silicone oil              -30~200℃

H

High temp.  silicone oil      -10~350℃

U

Super high temp.  silicone oil  -10~400℃

V

Vegetable oil             0~250℃ 

60

Capillary Length 

1

1m

2

2m

3

3m

4

4m

5

5m

6

6m

8

8m

A

10m 

S

Special length

70

Capillary component characteristics 

N

P

None

With PVC protective coating capillary

80

Diaphragm Protection

 

 

 

 

 

 

 

 

N

None

1

EFP plated on 316L,        ≤180℃ 

2

PFA plated on 316L,        ≤260℃ 

3

PTFE coated on 316L[2],     ≤200℃

Note 1: Before flange sealing device selection, the selection of the VRVP2001 differential pressure transmitter should becompleted, and selected R option in line 60 of the in VRVP2001 options table;

Note 2: The PTFE membrane(F4membrane) posted on the diaphragm, it could be applied to the measurement of negativepressure>50kPa, but it applies only to the flat level flange.

————————————————————————————————————————————————————


Order example:

For example: VRVP2001-AC2A1LNN111N1C[3],

RH-H1FS4PN,

RL-H1FS4PN.

[A]:Reference Accuracy:±0.05%

[C]:Span:0-400Pa~40kPa(0-40~4000mmH2O)

[2]:Static pressure sensor:10MPa

[A]:316L stainless steel diaphragm,Silicone oil fill fluid

[1]:Working pressure:16MPa

[L]:Level

[N]:Perbunan(NBR)processconnector gasket

[N]:None

[1]:With 304 stainless steel mountingbracket

[1]:With stainless steel oval-shaped flangewith 1/2 NPT female thread

[1]:With LCD display

[N]:None of explosion protected type

[1]:Position number marked on the nameplate

[C]:Chinese manual

[RH-]:Flange sealing device of high side

[H]: DN80(DIN 2501),E DN2526, 316L stainless steel

 diaphragm

[1]: Working pressure PN1MPa/4MPa(DIN 2501)

[F]: Flange sealing type is flat sealing

[S]:[S]: Fill fluid is silicone oil

[4]: Capillary’slength is 4m

[P]: With PVC protective coating capillary

[N]: Diaphragm surface without specialtreatment

[RL-]:Flangesealing device of low side

[H]: DN80(DIN 2501),E DN2526, 316L stainless steeldiaphragm

[1]:Working pressure PN 1MPa/4MPa(DIN 2501)

[F]: Flange sealing type is flat sealing

[S]:Fillfluid is silicone oil

[4]: Capillary’slength is 4m

[P]: With PVC protective coating capillary

[N]:Diaphragm surface without specialtreatment

Note 3:Differentialpressure transmitter options see the RP2001 Series transmitter general specifications;

Note 4:The minimummeasuring range of the remote seal differential pressure transmitter should bethe larger value of the minimum range of table 1 and table 2. The adjusted spanmust not be lower than the minimum range.

Note5:When measuring pressure or static pressure<50kPa (absolute pressure), it requires special handling during themanufacturing process to ensure that performance.


2 Threaded mount device remote seal of differential pressure transmitter VRVP2001 [6]

10

Flange sealing device

TH-

With capillary ⊕side 

TL-

With capillary Θside 

20

Diaphragm material 

U

316L stainless steel                                       

V

Hastelloy C                               

W

Tantalum                                        

30

Flushing spare hole 

1

None

0

Yes

40

Fill fluid

S

Silicone oil              -30~200℃

H

High temp.  silicone oil      -10~350℃ 

U

Super high temp.  silicone oil  -10~400℃ 

V

Vegetable oil             0~250℃ 

50

Capillary Length 

1

1m

2

2m

3

3m

4

4m

5

5m

6

6m

8

8m

S

Special length

60

Capillary component characteristics 

N

None

 

 

 

 

 

 

P

With PVC protective coating capillary

Note 6: Before flange sealing device selection, the selection of the VRVP2001 differential pressure transmitter should becompleted, and selected S option in line 60 of the in VRVP2001 options table;

————————————————————————————————————————————————————


For example:  VRVP2001-AC2A1LNN111N1C[7],

TH-U1S3N

[A]:Reference Accuracy:±0.05%

[C]:Span:0-400Pa~40kPa(0-40~4000mmH2O)

[2]:Static pressure sensor:10MPa

[A]:316L stainless steel diaphragm,Silicone oil fill fluid

[1]:Working pressure:16MPa

[L]:Level

[N]:Perbunan(NBR)processconnector gasket

[N]:None

[1]:With 304 stainless steel mountingbracket

[1]:With stainless steel oval-shaped flangewith 1/2 NPT

female thread

[1]:With LCD display

[N]:Noneof explosion protected type

[1]:Positionnumber marked on the nameplate

[C]:Chinesemanual

[TH-] High side is threaded mount device remote seal

[U]:316Lstainless steel diaphragm

[1]:Norelief valves

[S]:Siliconeoil fill fluid

[3]:Capillary’slength is 3m

[P]:WithPVC protective coating capillary

Note 7: Content with note 3

Note 8: Content with note 4

Note 9: Content with note 5